The MACSIM project “step by step”

The main stages of the MACSIM project:

The different steps of the projects are summarized in the table below.

1. Specifications 2009
Selection of application cases Definition of targetted and priority applications
Cetim DCNS EADS
Technical Specifications Definition of inputs/outputs and of the functionalities of the simulator
MACSIM
2. Models of acoustic emission sources 2009/2010
Research works on the models for the source Numerical Simulations allowing to characterize the behaviour of acoustic emission sources for various configurations of materials ans constraints
UTC Roberval
Creation of a database for CIVA Integration of models resulting from the previous works in libraries encapsulating « breaking » descriptions
UTC Roberval
3. Modeling of the waves propagation and their reception 2010/2011
Waves propagation Adaptation of the existing hybrid « SA-FE » model to the simulation of Rayleigh and Lamb waves in AE configurations
CEA
Reception Creation of a database of Acoustic Emission transducers acousting for their specificities (broadband, thick crystal, resonance along several drections,etc.)
CEA
4- Software integration in CIVA 2011
Graphical User Interface, dedicated tools, specific post-processing features, etc.
CEA
5- Validation & valorisation 2011
Validation of models Experimental measurements allowing validation of individual models (breaking, propagation, reception)
Cetim DCNS EADS
Validation of the simulator Comparison between simulations and experimental tests of full AE acquisitions.
MACSIM
Valorisation Adaptation of the software for a release in a commercial version of CIVA
EXTENDE

The targetted applications in priority:

In order to be able to release such a tool within a quite short period of time, the MACSIM project targetted priorities for the applications that will be available in a first version of CIVA-AE, and the priority nr 1 is to be able to simulate the control of conventional pressure devices:

  • Geometries of work pieces:
    • Parameterized geometries having planar, cylindricar or spherical shape
    • CAD geometries (with constant thicknesses for thin components)
  • Thicknesses:
    • From several millimeters to several hundreds of millimeters,
    • Accounting for rayleigh waves (thick structures) and Lamb waves (thin structures) but no bulk waves (i.e very thick components not available in a first time),
  • Materials: metallic (typically steel or aluminium),
  • Discontinuities: Nozzle, rivet holes,
  • Contents: Filled with gas or liquid,
  • Damaging: Breaking generated by a pressure load (typically from 1.2 to 1.5 times the rated pressure).